LT/MV PVC & XLPE Power Cable Manufacturer in India
BMI Manufactures LT and MV PVC & XLPE power cables for reliable electrical power transmission in industrial facilities, infrastructure projects, utility distribution networks, and renewable energy systems. Copper and aluminium conductors — armoured and unarmoured — from 1.5 sq.mm to 630 sq.mm, 1.1kV to 3.3kV.
LT/MV PVC & XLPE Power Cables - What They Are and Why Insulation Grade Matters
LT/MV PVC and XLPE power cables are electrical cables designed to carry the full rated current of electrical equipment and systems — from individual motors and distribution boards at low tension (LT, up to 1.1 Kv) to primary distribution feeders at medium voltage (Up to 3.3 Kv). Unlike control cables, which carry low-level signals, power cables must be sized for the full load current, voltage drop, and short circuit rating of the circuit they serve making correct cable selection critical for both safety and performance.
The two insulation grades available PVC (Polyvinyl Chloride) and XLPE (Cross-Linked Polyethylene) have fundamentally different performance characteristics. PVC is the standard grade for LT power cable applications at 70°C conductor temperature. XLPE allows a higher conductor operating temperature of 90°C permitting a higher current-carrying capacity for the same conductor cross-section, or the same current-carrying capacity from a smaller conductor. XLPE also has superior resistance to moisture, chemicals, and thermal ageing making it the preferred insulation for MV cables, underground direct-buried installations, and LT applications in chemically aggressive or high-temperature environments.
BMI manufactures LT/MV PVC and XLPE power cables at our ISO 9001:2015 certified facility in Bhiwadi, Rajasthan in copper and aluminium conductors, armoured and unarmoured, from 1.1 Kv to 3.3 Kv, across the full cross-section range from 1.5 sq.mm to 630 sq.mm. Manufactured to IS 1554, IS 7098, IEC 60502, and BS 6346 as applicable to the cable specification, with high voltage type test and routine test certificates available per drum for project documentation requirements.
Low Tension (LT) vs Medium Voltage (MV) Power Cables - Understanding the Difference
The voltage rating of a power cable determines its insulation thickness, construction requirements, and the standards it is manufactured to. Selecting the correct voltage class is fundamental, as under-rated cables present a serious electrical safety risk.
Low Tension (LT) Power Cables
- Standard for LV distribution networks, industrial plant wiring, motor feeder cables, distribution board feeders, and building main supply cables
- Available in PVC (IS 1554) and XLPE (IS 7098) insulation — XLPE increasingly preferred for LT underground cables due to moisture resistance
- Single core to 4-core configurations — 1C for single-phase, 3C or 3.5C for three-phase, 4C for three-phase with separate neutral
- Copper and aluminium conductors — 1.5 sq.mm to 630 sq.mm cross-section range
- Armoured (SWA/STA) for underground and exposed installations; unarmoured for cable tray and conduit
- Not suitable for systems above 1.1 kV — MV cables required for 3.3 kV, 6.6 kV, 11 kV, 22 kV, and 33 kV systems
Medium Voltage (MV) Power Cables
- For HT distribution feeders, primary substations, industrial HT motor feeder cables, and utility distribution networks at 3.3 kV, 6.6 kV, 11 kV, 22 kV, and 33 kV
- XLPE insulation standard for MV cables — IS 7098 Part 1 (up to 3.3 kV), IS 7098 Part 2 (3.3 kV to 33 kV), and IEC 60502-2
- Semiconducting conductor and insulation screens required — for voltage stress control in MV cable construction
- Metallic screen (copper tape or wire) over insulation — for fault current return and electrostatic screening
- Type tested to IS 7098 / IEC 60502 — high voltage test, partial discharge test, hot impulse test required for MV cable approval
- Significantly more complex construction than LT cables — correct jointing and termination materials, tools, and training are essential for MV cable installation
LT/MV Power Cable Range - All Grades, Constructions & Voltage Classes
BMI manufactures power cables across the full range of LT and MV voltage classes, PVC and XLPE insulation grades, copper and aluminium conductors, and armoured and unarmoured constructions.
LT PVC Insulated Power Cables (1.1 kV)
Standard PVC insulated, PVC sheathed LT power cables for LV distribution networks, industrial motor feeders, distribution board mains, and general LT power wiring. The most widely specified LT power cable type across Indian industry and commercial construction. Available in armoured (SWA/STA) and unarmoured versions.
| Insulation | PVC — 70°C conductor rated |
| Voltage Rating | 1.1 kV |
| Conductor | Copper or Aluminium |
| Cores | 1C, 2C, 3C, 3.5C, 4C |
| Cross-Section | 1.5 sq.mm to 630 sq.mm |
| Standard | IS 1554 |
LT XLPE Insulated Power Cables (1.1 kV)
XLPE insulated LT power cables for higher current-carrying capacity, superior moisture resistance, and longer cable service life versus PVC. Increasingly preferred for underground LT distribution cables, industrial power feeders in high-temperature environments, and LT cable installations in chemically aggressive conditions.
| Insulation | XLPE — 90°C conductor rated |
| Voltage Rating | 1.1 kV |
| Conductor | Copper or Aluminium |
| Cores | 1C, 2C, 3C, 3.5C, 4C |
| Cross-Section | 1.5 sq.mm to 630 sq.mm |
| Standard | IS 7098 |
FR / FRLS / LSZH Sheathed Power Cables
LT and MV power cables with Flame Retardant (FR), Flame Retardant Low Smoke (FRLS), or Low Smoke Zero Halogen (LSZH) outer sheathing for power installations in buildings, power stations, metro infrastructure, data centres, and any facility where fire performance of the cable installation is a critical safety specification.
| Insulation | PVC or XLPE |
| Sheath | FR-PVC / FRLS-PVC / LSZH |
| Standards | IS 1554 / IS 7098 |
| LSZH | IEC 60754 — zero halogen |
| Voltage | 1.1 kV LT |
Custom Specification Power Cables
Non-standard cross-sections, special conductor configurations, project-specific drum lengths, export-standard cables (IEC/BS), and speciality power cable constructions for EPC contractors, utility project developers, and large industrial project buyers.
| Voltage | LT — per project specification |
| Cross-Section | Custom — per design |
| Standard | IS / IEC / BS — project requirement |
| Type Test | Available per project requirement |
| Lead Time | Confirmed at enquiry stage |
Power Cable Construction - Layer by Layer & Abbreviations
Understanding how a power cable is constructed and what the abbreviations in its designation mean ensures the correct cable is specified for the installation voltage, environment, and method.
LT Armoured XLPE Power Cable Construction
1. Core Insulation — PVC / XLPE
Solid (up to 16 sq.mm) or stranded (25 sq.mm and above) copper or aluminium conductor. Conductor class and resistivity verified against IS 8130.
2. XLPE / PVC Core Insulation
Individual insulation over each conductor, XLPE for 90°C rating or PVC for 70°C rating. Colour coded per IS/IEC convention for core identification (R/Y/B for three-phase)
3. Inner PVC Sheath / Bedding
PVC bedding over assembled cores provides a smooth, firm surface for armouring application and protects cores from armouring wire abrasion
4. Galvanised Steel Wire Armouring (SWA)
Single layer of galvanised steel wires providing mechanical protection impact, crush, and rodent resistance for direct buried and harsh environment installations. Omitted in unarmoured versions
5. Outer PVC / FRLS / LSZH Sheath
Overall protective outer sheath provides mechanical protection over the armour, colour identification, and fire performance rating (PVC / FRLS / LSZH compound)
Cable Designation Abbreviations
Cu / Al
PVC
XLPE
SWA / AWA
STA / ATA
nC × Xmm²
0.6/1 kV
What Makes BMI LT/MV Power Cables the Reliable Choice for Industrial Projects
The performance parameters that define power cable quality are built into BMI’s manufacturing process and verified before every drum leaves the Bhiwadi plant.
Corporate / Sales & Marketing Office
SF-1, 1st Floor, Bhikaji Cama Bhawan, Bhikaji Cama Place,
Delhi 110066, India
Works
F-83+84, Riico Industrial Area, Kushkhera, Bhiwadi, Alwar, Rajasthan 301019, India
